A motor and sanding head located on the opposite sides of the handle provide outstanding control and perfect balance of the tool reducing user's hand fatigue while sanding.
Fixed length of the main handle.
The PORTER-CABLE 7800 is the best sanding tool for smoothing various types of surfaces any seasoned constructor or DIYer could ever find. It is a bit pricey but it can be used for extended periods of time since the powerful motor guarantees efficient operation without sudden and abrupt stops.
Electric drywall sander
9" Sanding Discs
1400 - 2000 rpm
3 years limited
The sander features a telescoping handle that can be extended from 4 to 5.5 feet. An auxiliary handle makes the tool really easy-to-use and handy while working in varisized rooms.
Suitable for rough sanding only.
With such high sanding speed, this tool works best for smoothing really rough surfaces and removing thick layers of gypsum or plaster. Using it you will experience the fastest and smoothest grinding results.
Electric drywall sander
9" Sanding Discs
1000 - 2100 rpm
Amazon's 30-day return policy
It is easy to store and transport the tool in the included hard carrying case. Due to a modular design the sander doesn't take much space when disassembled.
Pretty low sanding speed makes this tool ideal for fine and precise smoothing, finishing-out gypsum plasterboards, and removing thin layers of decorative plaster.
Electric drywall sander
9" Sanding Discs
450 - 1050 rpm
An onboard LED light allows working in low-lit rooms and estimating the grinding finish without additional illumination.
Dust-exhaust channels require constant cleaning.
This sander will become a great addition to any DIYer tool kit. Owing to wide sanding speed range this versatile tool will cope with rough and fine sanding perfectly taking less time for accomplishing any grinding task.
Electric drywall sander
7.09" Sanding Discs
800 - 2400 rpm
~ 6.5 lbs
Amazon's 30-day return policy
When used with a vac and having the air flow valves open for max suction, the tool perfectly sticks to any surface. This feature ensures better contact with the surfaces and excellent finish grind.
A vacuum hose is pretty short.
If you are looking for a compact sanding tool to remove excess filling material from joints quickly and easily, then the manual sander from Hyde Tools is worthy of your consideration. Thie easy-to-use and budget-friendly model is a useful tool to have for everyone.
Manual sander block
4-3/8" x 11-1/4" Sanding Screen
~ 1 lbs
Amazon's 30-day return policy
What is a Drywall Sander?
Sanding walls and preparing a surface before painting or finishing is a rather tedious and tiresome work. If you have ever gone through the whole length of this process, you might have wished to hire out contractors next time you need to make renovations at your place. Though the only downside of hiring professionals is a high cost of services they offer: therefore not everyone can afford it. For this very reason, we recommend considering a drywall sander for those who'd like to save a lot of money or constructors who ply their trade. Using electric or pneumatic wall sander, you will be able to smoothen the plastering compound in a breeze and in practically no time. Almost all modern drywall sanders feature dust free sanding systems that suck away all the debris and harmful mess as you work. Just connect an included hose to a wet-dry vacuum and create a cleaner and safer working environment making cleanup less of a hassle.
We recommend you to look at our review of cordless drills since drywall installation requires fixing gyp boards securely in place. A cordless drill will help you accomplish this task pretty fast.
What Features to Compare
To choose the right drywall sander, you should, first of all, consider the volume and type of work you are going to perform. In case you need to prepare ceiling or high walls for further finishing a sander with a telescopic handle would be a good option. It will let you sand hard-to-reach areas without wobbling on a ladder. If you are looking for the quickest and easiest way to sand walls in a small room or basement an electric handheld sander would come in handy. It will cope with the task brilliantly owing to its maneuverability and ease of use saving you the time on your projects. Finally, a manual sanding block is the best option for performing touch-ups such as sending corners, smoothing round edges, or cosmeticizing holes left after socket relocation. It doesn't require connection to a power source and doesn't take up much storage space in comparison with the electric or power tools.
Variable speed, telescoping pole, and pivoting head are also crucial parameters to consider when choosing a drywall sander. They help you get out the maximum of a sander and guarantee hassle free operation. Thus, the adjustable speed will let you pick the optimal parameter for various materials making a drywall sander a universal and versatile helper. It is obvious that the faster the operation speed the faster a surface is polished, though high speed is suitable for rough grinding as a final smoothing requires low speeds to achieve a smooth glass-like surface. With a telescoping handle, you will reach higher ceiling areas and a swiveling head will sand any angle or corner easily. Moreover, if you opt for a model that boasts an abrasive protection cover with removable parts you will be able to sand inner corners in a breeze.
Comfortable use of a drywall sander can increase your productivity manifold and considerably reduces fatigue and amount of required effort. For the very reason, the convenience of a power tool is a very important parameter for every user. Be sure to consider the sander ergonomics and included accessories. A carrying case will provide convenient transportation and storage of a wall sander. A rubberized grip on a handle as well as its shape will let you hold a sander firmly during the sanding process. Finally, you should look for a model with a pretty long vacuum hose as its length determines the how far you can move a wall sander from a vacuum that collects all the dust and debris.
PORTER-CABLE Drywall Sander
The Porter Cable 7800 drywall sander is the reliable and high-rated sanding tool with a 4.7-Amp motor onboard. It is powerful enough to complete large volume of work in virtually no time. Of course, it will not turn the abrading process into pure enjoyment but will definitely save lots of time and efforts when sanding walls and ceiling. Owing to a variable speed control, the model is suitable for both rough grinding and final smoothing. Thus, depending on a material you need to sand you can adjust the machine's operation speed from 1400 to 2000 RPM.
The next redeeming feature of this model is a very little amount of dust that it creates while sanding. The manufacturer has equipped the 7800 model with excellent dust collection system. It doesn't eliminate all the particles and debris but securely traps them inside.
You will need to connect the sander to a vacuum cleaner using the included 13-feet hose. The length of the hose is more than enough to place your vacuum cleaner in the center of the room and only move the sander around. For added comfort and usability the vacuum hose features special zip ties that allow keeping the cord alongside the hose. Such feature will effectively prevent any cords from getting in your way and disrupting the sanding process.
Don't forget to wear a mask and hearing protectors while sanding to protect your lungs and ears.
We would like to specifically focus on a thoroughly thought-out design of the drywall sander. Firstly, the main aluminum tube ensures the strength and durability of the construction. It is common knowledge that aluminum is a pretty lightweight material so the weight of the drywall sander makes only 8.5 pounds! Thus, this featherweight tool is ideal for continuous and prolonged sanding. However, as powerful and efficient as it is, this handy device will allow you to shave your sanding time in half and make the job go very quickly. A motor located at the bottom of the handle on the opposite end from a sanding head won't let the tool careen providing outstanding control and perfect balance. Therefore, a user can hold the tube with both hands anywhere along its length and experience the best ever sanding results with very little effort exerted. The only downside here is that the handle doesn't feature any rubber pads for a secure grip. Yet, it shouldn't be a problem if you wear protective gloves with rubber coating. Finally, the gooseneck that joins the main tube and the sanding head together will let you shift between the surfaces easily. The head can swivel in all directions and thus, can be adjusted to flush with any vertical or horizontal surfaces without the need of flipping over the tool.
An Alternative to Rubber Pads
As we've already mentioned, this model doesn't feature any rubber pads on the main tube that are meant to provide a non-slip grip and guarantee a user's safety during the operation. However, there is a great alternative to the pads: the motor block and an outlet fitting have a smoothed form allowing you to use them for easier handling. Well, we must say that the overall performance and handiness of the drywall sander cannot be in question!
To the Very Last Dust Particle
What we also like in this drywall sander is a brush-type skirt that surrounds a sanding pad. This skirt prevents an abrasive pad from gouging and aids in dust collection as it entraps the dust particles and sweeps the settled dust! It means that a user doesn't have to worry about tiresome cleaning afterward.
Power Pro 2100 Electric Drywall Sander
For Large Sanding Projects
The Power Pro 2100 is a highly efficient sanding tool that supplies sufficient power for processing large areas really fast. Equipped with a 710 Watts motor this sander delivers pretty high operation speed that ranges from 1000 to 2100 RPM. You can use the tool for grinding away thick layers of plaster, removing peeling paint, or preparing the surface for further treatment. The power tool uses 9-inch sanding paper with different grits allowing you to get the desired result depending on the surface you are processing. Additionally, attaching the sandpaper is a breeze owing to the hoop and loop fasteners located on the sander head.
The Power Pro 2100 is a quite user-friendly tool that doesn't require any sophisticated operating skills; even if you have never used a wall sander before you can get the hang of it pretty quickly. What makes the tool so handy and easy-to-use is an articulated joint between the sanding pad and the tool handle. Such a smart construction solution facilitates the rotation of the sanding head enabling a user to finish walls, ceiling, or curved structure by standing in one place and changing only the angle of the tool.
What's more, the sander head is furnished with an original bearing seat that is capable to pivot easily and make side-to-side, forward, or backwards movements simply a breeze. Ample range of motion will allow you to finish the job without putting excess stress and strain onto your body or experiencing fatigue from awkwards bends and angles. Of course, the tool could boast a better weight distribution and balance should the motor have been installed farther back a bit and not on the sander head. However, the drywall sander is still sufficiently handy and maneuverable for quick and hassle-free sanding.
Manufactured from light yet durable materials the drywall sander features a well-designed construction that doesn't expose a user to excess vibration while sanding and thus doesn't cause numb-and-tingly-fingers feeling even after hours of use. The power tool features a D-shaped handle that can be attached or removed when needed providing secure and comfortable grip. This auxiliary handle makes the tool really easy to use and maneuver allowing you to pivot the tool and process walls or ceiling at various angles.
The Power Pro 2100 also boasts the included 12 feet vacuum hose and a telescopic handle that can be extended within the range from 4 to 5.5 feet. Using this outstanding tool you will feel comfortable working in high-ceilinged rooms since you won't need to stand on a ladder to treat those hard-to-reach areas nor drag a vacuum cleaner around. Finally, adjusting the pole length has never been easier thanks to a collet located inside the handle. Just back twist a clamping nut, set the desired length of the pole, and clamp down the nut to fasten the telescopic parts. Just imagine you can extend the handle in a split second for quick sanding in those stubborn and difficult-to-reach areas.
Excellent Dust Protection
We should also say a few words about the tool's advantages and drawbacks. On the plus side, the on/off button is protected with a silicon cover keeping the insides of the drywall sander free from dust. This feature is common to all professional tools since they are generally used nine-to-five and tend to break down pretty fast being clogged with material debris and dust. On the minus side, the variable speed dial is located pretty unhandy. In order to change the operating speed, a user will have to turn the tool aside every time he/she wants to set the speed in correspondence with the processed surface.
If you have ever sanded surfaces for further processing and treatment, you must know that this job cannot be performed without going through the grits. In order to achieve the smoothest finish, you need to start sanding with a coarse enough grit of sandpaper to remove all bulges and imperfections, and then with a finer grit sand out scratches left after rough grinding. Fortunately, the Power Pro 2100 comes furnished with 6-piece sanding paper set in varying grits so you can start using the tool right out of the box without the need of going to the nearest DIY store. Additionally, the sander is supplied with a carrying bag. If you need to transport the tool to different construction sites, then packing the sander and all the accessories in a handy bag is the best option.
ALEKO Electric Variable Speed Drywall Sander
Smoothing Out Textured Walls and Ceilings
The ALEKO 690F Electric Drywall Sander is a highly specialized construction tool with an average capacity motor onboard. A variable sanding speed (from 450 to 1050 RPM) makes this tool the best option for executing fine and precise sanding operations, finishing-out gypsum plaster boards, and removing thin layers of decorative plaster. As for the abrasive, this sander is compatible with 9" sanding disks with holes or without them.
You can attach the sander to a vacuum cleaner to collect the dust and debris during the sanding process. The hose is fixed securely to the sander, so don't be concerned about its reliability. It won't snap out of the tool and won't fill the whole room with the plaster dust. Additionally, the manufacturer has designed the protective cover of the tool with a rubber skirt that doesn't let the debris and plaster particles fly in all directions. Therefore, you should worry not about tedious cleaning afterward but should still wear a respirator when sanding.
The ALEKO 690F Electric Drywall Sander gets pretty heavy while holding it above your head as it weighs almost 12 lbs. But this feature cannot be considered as the tool's drawback since final smoothing doesn't take much time and the job will be accomplished before you even know it!
The main advantage of the ALEKO 690F drywall sander is its modular design that will allow you to change the length of the tool from 50" to 70" by adding or removing its segments. As you may see the sander is ideal for finish smoothing in both small and large rooms and you are guaranteed to feel totally comfortable with the tool dimensions.
What also adds to the ALEKO 690F handiness is the convenient sanding head that pivots in all directions making those forward/backward and side-to-side movements easier for a user. In addition to the above, the articulating head is pretty responsive and swivels virtually at a touch. It means that anyone who uses the sander can accomplish the smoothing process shifting between walls, ceiling, or corners with minimum effort. Such driving ease is achieved thanks to a thought-out design of the tool. The head-mounted motor features no drive shaft that may hinder swivel gear motion. Unfortunately, such engineering decision resulted in the improper balancing of the tool that makes the sander front heavier than its tail. However, this drawback is blurred away fully by a low level of vibration produced.
A Few Words about Controls
Examining this drywall sander, we have found several advantages and conveniences. Firstly, we'd like to note that the tool is designed with a sliding switch instead of a trigger. You may find it inconvenient to use at first but you will see its true value later. In order to turn the tool on you will need to push up the switch and pull it aside for self-locking function. Such type of on/off buttons prevents the tool from accidental starting and eliminates the need for you to keep it pressed at all times. Furthermore, the sander features pretty comfortable rubber handgrip that absorbs vibrations and guarantees secure hold while sanding.
Everything at Hand
Finally, the drywall sander comes with a hard carrying case. It's lightweight enough and provides enough room for the sander itself and a number of sanding disks.
Goplus Electric HandHeld Drywall Sande
First Choice for Limited Spaces
This compact drywall sander features a pretty broad working speed range making the tool suitable for any grinding task you may need to accomplish. Whether you need to perform rough or delicate sanding in large or small rooms the Goplus handheld sander will cope brilliantly thanks to its small dimensions, efficiency, and well-thought and thorough design.
This ergonomic drywall sander boasts rubber handgrip and auxiliary side handle that can be fixed on the left or right side of the tool. This removable handle provides ultimate control over the grinding process. As for the trigger, it is wide enough to pull it with 2 fingers so you will not miss it. Additionally, an ergonomic two-finger trigger switch features a lock-on button for comfortable and prolonged operations without strain.
An easy-to-reach speed control dial located near the trigger can be adjusted with a thumb. Therefore, you can switch between rough and delicate sanding on-the-go. Considering the fact that the drywall sander weighs only 7 pounds it is a breeze to hold and handle it.
No Vacuum Required
What differs this drywall sander from the other models is an adjustable vacuum suction power. This feature is highly important if you are working with materials of various grains as they might require different suction force to get into the dust port. Of course, you can adjust this setting on a vacuum cleaner but the given sander doesn't require a vac to keep your working place clean. The Goplus drywall sander is equipped with an impeller that creates highly rarefied air tunnel around a sanding head.
Furthermore, created air draft sucks in dust and debris into a dust bag attached to the sander. On top of it, the dust bag features a special strap so that you can wear it on a shoulder and sand the surfaces unreachable for many drywall sanders that work with vacs only. The Goplus handheld model will also come in handy for constructors who need to touch up walls or grind joints in the field, as it is pretty maneuverable and portable. Besides, it eliminates the need for a vacuum cleaner.
Another important feature to mention is the design of the protective cover. It features a detachable brush segment that can be removed in case you want to grind the surface flush with the wall accessing corners and edges easily.
For Rough and Fine Sanding
Of course, we couldn't help but mention the whopping efficiency of the tool. It is equipped with a pretty powerful motor which allows completing large amounts of work at a peak load without overheating. Additionally, a variable sanding speed that ranges from 800 to 2400 RPM makes this tool ideal for both rough and fine sanding. So, if you are looking for a versatile sanding tool to help you treat any kind of surface flawlessly the Goplus drywall sander will let you tick all the boxes on your check list.
Working in Low-lit Places
Another thing we liked about the Goplus drywall sander is a built-in LED light onboard. It really helps in the process of sanding if there is no light in a room since the integrated LED lamp is bright enough to illuminate the surface you are grinding. Additionally, the light eliminates the need to hold a flashlight in your hands while sanding.
Hyde Tools Drywall Vacuum Hand Sander
For Small Touching Ups
Having reviewed a number of drywall sanders we've come to a conclusion that those electric, telescopic, and articulating models are better suited for large and substantial projects or professional use. But what's to be done if you need to cosmeticize some joint or touch up a corner only? For these purposes, the Hyde Tool manual sander will come in handy. In fact, this sanding tool comes with sanding paper on one side and a handle on the other. However, the Hyde Tools 09165 is not an ordinary sanding block, it allows you to smooth the walls without dust as the tool can be connected to any vacuum cleaner you have got.
Of course, hand sanding is more tiresome and tedious than power sanding, though none of the power-operated tools can beat the smoothness of the finish achieved by elbow grease. Moreover, a sand block offers better results when processing the original shapes or contours, removing imperfections, and performing small touching ups. On top of that, when using a power sander there are still some places you cannot reach because of its size.
All in all, the Hyde Tools 09165 is worthy of your consideration even if you are working on large-scale projects since hand-sanding as a final touch is still essential for a perfect finish.
Change Sanding Sheets Easily
Standard sandpaper sheets and 3-1/4-inch by 9-inch sand screens fit the size of the block perfectly. Hence, the user will be able to find consumable materials for the tool in any DIY store. Additionally, the Hyde Tools 09165 weighs only 1 lbs, just imagine how handy and featherlight the tool is.
As we've mentioned above, the sander can be connected to a vacuum for dust-free smoothing and sanding process. For this purpose, the tool comes fitted with a vacuum hose and coupling adapters in 2 sizes. It is nearly impossible to have a vac that won't fit the hose. We must say that the 6-foot hose is on the minus side of its characteristics, as it is too short for elevated jobs. However, extensions are readily available and easy to find.
We've also noticed some soft ribbed material at the base of the block. This material let the abrasive cave in if you bear down pretty hard guarding a surface against scuff marks and deep scratches that might be left by coarse grains.
How to Choose the Best Abrasive for the Job
This sander works with 2 types of abrasive material: sand screen and sanding paper. Each abrasive is meant for a different grinding task so which is better to use depends on the material you are cutting and the amount of work you need to accomplish. Sanding paper works best for stripping off old paint. Of course, you can use a sand screen for this purpose too but it will buff away rather fast. A sand screen is a mesh with thousands of holes in its structure. Screens are good for sanding plaster and gypsum as they do not get clogged up, unlike sanding paper. The holes allow the dust to dissipate or get sucked directly into a vac leaving less cleanup afterward.
Leave it on the Wall
Q: What are the advantages of power sanding over hand sanding?
A: The main advantage of power sanding is certainly the speed. Using an electric tool you will be able to accomplish the grinding task in no time if compared to the hand sanding. Additionally, almost all power tools can be connected to a vacuum cleaner leaving less dust and debris after the work is done so that you can worry not about the tiresome cleanup afterward.
Q: What are the rules for proper sanding?
A: There are no fixed rules for how to sand properly as this process must be considered on the case-by-case basis. Everyone smoothens surfaces with various pressures using a different number of passes over one spot. However, the thing everyone should take care of is progressing through the grits. Begin with the coarsest sandpaper switching to finer sizes thereby removing the scratches left by the previous paper if you want to achieve the smoothest finish possible. What could help you leave fewer scratches on a surface you process is sanding in small circular motions and applying less force onto the tool.
Q: What is the difference between grit sizes?
A: The number of grit refers to the size of abrasive material particles embedded in a sandpaper. Thus, the lower the grit number, the coarser the abrasive is. Coarser sandpaper measuring from 40 to 60 in size is suitable for rough and heavy grinding. For smoothing surfaces, it is preferable to choose finer abrasives from 80 to 120 grits. Finally, finish grind should be performed using super fine abrasives (360 grits and above).
Q: When should I change abrasive?
A: It is high time to change sandpaper when it becomes clogged with cut material. Another sign for a change is when the paper becomes glazed. It means that the abrasive particles have worn down.
Q: What should I clean a dust port of a sander out with?
A: Use a soft bristled toothbrush to remove debris and dust that may be caught in the chamber.
Q: What are the safety precautions when sanding drywalls?
A: You should use a respirator or dust mask and protective glasses to protect your eyes and lungs while sanding. In case you are going to grind surfaces or materials containing asbestos, then long sleeved clothing is also a must. The reason for this is that asbestos may contain various substances harmful not only to your respiratory system but also to your skin. Be vigilant while sanding.
1. 4 Types of Drywall Sanders Explained, DoItYourself.
2. Drywall Sanding Tips and Techniques, The Family Handyman.
3. Sandpaper Buying Guide, Lowe's.
4. Kit Stansley Choose The Right Sander for Your Project, Lifehacker. May 9, 2014.
5. Joseph Truini Know Your Power Sanders, And How to Use Them, Popular Mechanics. October 2, 2012.
6. Sanding Drywall: Prepping for Paint, DIY Network.
7. Juan Rodriguez How to Choose the Right Sandpaper, The Balance. September 05, 2016.
8. Drywall Sanding Tools, DIY Advice.